10th Dec 2008

Creating a monster

Top Gear Live has thrilled the crowds across the country combining an action-packed live version of the famous TV show with an exhibition of the most exciting performance cars in the world. And we were on hand to provide both the set and the fantastic show-finale, in the form of an automated monster called 'Swampy'.

Brought in by Top Gear Live production manager, Simon Aldridge we were responsible for the construction of both the set and Swampy, along with the associated automation. Designed by Paul Bonomini, the set both framed and became part of the live action.

We built a replica oil tanker, which split open to reveal Swampy - an eight metre high, automated, fire-breathing monster. Swampy was constructed with a steel frame, a moulded head and four metre long arms with over sized sculptured hands. He was scenically dressed in camouflage netting and emerged from his resting place to spit six metre long flames and fire pyrotechnics from his heart. The movements of both the oil tanker and Swampy were Qmotion controlled via eight hydraulic rams.

"Pulling all the elements of Swampy together proved extremely challenging, not least because space inside the oil tanker was extremely tight; there was only 10mm to spare around Swampy," commented Project Manager, Ted Featonby.

The oil tanker was constructed from aluminium and fibre reinforced polymer, then scenically treated to achieve an aged, rusty look. Sited on a flat bed trailer, it was a fully self-contained unit and with Swampy inside, weighed in at a mighty four tonnes. The staging units and flattage making up the set were also scenically treated to resemble an old weathered pumping station, with pipe work and drum risers enhancing the look. A 12metre replica Big Ben, small presenters stage and climbing unit for acrobats, completed the set elements.